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Dual-Channel Vision Counting Machine for High-Speed GMP-Compliant Pharmaceutical Production

Categories Vision Counting Machine
Packaging Details: wooden case
Brand Name: Shark
Control System :: PLC + HMI Touchscreen
Price: USD 27800-52000
Certification: CE
Output Speed :: 20–80 bottles/min
Counting Accuracy :: ≥99.98%
Supply Ability: 100 sets per year
Contact Material :: SUS316L Stainless Steel
Place of Origin: CHINA
MOQ: 1 SET
Machine Type :: Dual-Channel Vision Counting Machine
Applicable Products :: Capsules, Tablets, Softgels, Pellets
Payment Terms: L/C,T/T
Delivery Time: 9 weeks
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Dual-Channel Vision Counting Machine for High-Speed GMP-Compliant Pharmaceutical Production

The Zhongsha Dual-Channel Vision Counting Machine is designed for pharmaceutical and nutraceutical production lines that require both speed and precision. With a dual-lane structure and intelligent vision system, it handles capsules, tablets, softgels, and pellets with stable performance even at high output rates.

It is built to help manufacturers increase efficiency, reduce counting mistakes, and simplify daily operation such as cleaning and product changeover.

Common Production Challenges
ChallengeSolutionBenefit
Counting errorsDual-channel vision systemAccuracy up to ≥99.98%
Material cloggingOptimized vibration feeding systemStable, continuous operation
Slow cleaningModular quick-release designFaster maintenance, less downtime
Frequent changeoversPLC recipe storage systemQuick product switching
Unstable performanceIndustrial-grade componentsLong-term reliability
Key Features
Dual-Lane High-Speed Design

Two independent counting channels run simultaneously, effectively increasing output capacity compared to single-lane systems.

Vision-Based Inspection

The system detects and removes broken capsules, empty units, and irregular particles during the counting process to ensure accuracy.

GMP-Compliant Structure

All product-contact parts are made of SUS316L stainless steel with a fully enclosed structure for hygienic production and easy cleaning.

Fast Product Changeover

Operators can switch between stored production recipes through the PLC touchscreen without mechanical adjustment.

Easy Maintenance

Tool-free modular design reduces downtime during cleaning and maintenance cycles.

Working Principle

  1. Dual-lane feeding ensures stable product flow into the counting zone.
  2. Vision system counts each unit and removes defective products in real time.
  3. Products are smoothly discharged into bottles with minimal error risk.
  4. Modular structure allows fast cleaning between production batches.
Technical Specifications
ItemSpecification
Machine TypeDual-Channel Vision Counting Machine
Counting Accuracy≥99.98%
Output20–80 bottles/min
ProductsCapsules, Tablets, Softgels, Pellets
Contact MaterialSUS316L Stainless Steel
Control SystemPLC + HMI Touchscreen
Power Supply220V / 380V
ComplianceGMP-Oriented Design
Applications

  • Pharmaceutical: hard capsules, soft capsules, coated tablets, herbal pills
  • Nutraceutical: vitamins, supplements, functional pellets
  • CMO/CDMO production lines with frequent product changeovers
Why Zhongsha
In-House Dual-Channel Technology

Designed and developed for stable long-term performance and high-speed production.

Reliable Manufacturing Quality

Each machine is assembled and tested under strict quality control before shipment.

GMP-Focused Engineering

Hygienic design with easy cleaning for pharmaceutical-grade environments.

Global Technical Support

Installation guidance, spare parts supply, and long-term service support.

Factory & Quality Assurance

Every machine is fully inspected and tested before delivery to ensure stable operation and accurate counting performance in real production environments.

FAQ
Q1: What products can it handle?

Capsules, tablets, softgels, pellets, and similar products.

Q2: What is the counting accuracy?

Up to ≥99.98% under stable conditions.

Q3: Can it detect defective products?

Yes, broken, empty, or irregular products are automatically rejected.

Q4: Is it GMP compliant?

Yes, SUS316L contact parts and enclosed hygienic design ensure compliance.

Q5: How fast is product changeover?

Recipes can be switched via touchscreen in seconds.

Q6: Can it integrate into a production line?

Yes, it can connect with bottle unscramblers, fillers, cappers, sealers, and labeling machines.

Q7: Is maintenance complicated?

No, routine cleaning and simple inspections are sufficient.

Q8: Can it be customized?

Yes, according to product type, capacity, and line layout.

Ready to Upgrade Your Counting Line?

Improve efficiency, reduce errors, and simplify production with Zhongsha Dual-Channel Vision Counting Machine.

Request a Free Quote
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