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Customizable Liquid Cold Plate for EV Battery Thermal Management

Categories Liquid Cold Plate
Brand Name: Trumony
Model Number: TR-J009
Certification: TS16949 , ISO14001 and OHSAS 18001
Place of Origin: China
MOQ: 300pcs
Price: USD 100/pc
Payment Terms: T/T,L/C,Western Union
Supply Ability: 500,000 mt per year
Delivery Time: 30-40 working days after received your advance payment
Packaging Details: Standard export packaging like carton/ wooden box
Color: silver color
Treatment: Mill finish coating
Use area: Liquid cooling, battery cooling for heat exchange
Technical: Brazed
Thickness: 2-8mm
Dimension: Width and length according to requirement
material: Alumimun 3003mod
Original: China
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Customizable Liquid Cold Plate for EV Battery Thermal Management

Product Overview

Our liquid cold plate is a high-performance thermal management solution specially designed for electric vehicle power battery packs. Using advanced stamping and vacuum brazing technology, it provides efficient, uniform cooling to maintain batteries within their optimal temperature range, effectively extending battery life, improving charging efficiency, and ensuring safe and stable operation under various working conditions.

Made of high-quality aluminum alloy, the liquid cold plate features excellent thermal conductivity, lightweight structure, and high pressure resistance. Each product undergoes strict helium leak testing to ensure zero leakage and long-term reliability. With customizable flow channels, dimensions, and interface designs, it can be flexibly integrated into different battery pack layouts.

This liquid cold plate is widely used in passenger EVs, commercial vehicles, hybrid power systems, and high-performance power battery applications, providing stable thermal control for modern electric mobility.

Technical Specifications:

CategoryDetails
Material SelectionBase plate: AL3003MOD (commonly used)
Flow channel plate: AL3003MOD (commonly used)
Insulation layer: Powder coating or film lamination (commonly used)
Key Processes1. Stamping forming
2. Degreasing and spraying
3. Brazing
4. Helium leak test
5. Powder coating or film lamination
Structural Design1. Flow channel plate: 1mm (typical); Base plate: 1mm or 1.2mm (typical); Insulation layer thickness: 0.1~0.3mm
2. Total cold plate height: 5.5~6.5mm; Flow channel height: 3~4mm (typical)
3. Seal width: ≥7mm
Performance1. High structural strength and pressure resistance
2. Excellent heat dissipation efficiency and temperature uniformity
3. Superior corrosion resistance
4. High space utilization rate
CostTypically RMB 27~35/kg, with relatively high tooling cost
WeightSignificant lightweight advantage: 1+1mm cold plate weighs approx. 5.5kg/m² (calculated by area)
Lead TimeHigh design flexibility and short prototyping cycle
MaturityMost widely adopted process, with >90% market share
Key Advantages for EV Battery Packs
  1. Superior Thermal Performance

    • High heat dissipation efficiency and exceptional temperature uniformity across the entire cooling surface, eliminating hot spots that degrade battery life and performance.
    • Withstands high working pressures, ensuring stable cooling under demanding EV operating conditions.
  2. Lightweight & Compact Design

    • Ultra-lightweight profile (approx. 5.5 kg/m² for 1+1 mm plate thickness) reduces overall vehicle weight to improve driving range and energy efficiency.
    • Low-profile structure fits seamlessly into modular battery pack layouts, maximizing space utilization.
  3. Reliable & Durable

    • Helium leak-tested to guarantee zero fluid leakage, preventing short circuits and system failures.
    • Corrosion-resistant construction withstands long-term exposure to coolant and harsh environmental conditions.
  4. Cost-Effective & Scalable

    • Mature, high-volume manufacturing process (over 90% market share in the industry) ensures consistent quality and competitive pricing (27–35 RMB/kg).
    • Flexible design capability supports rapid prototyping and custom configurations to match various battery pack geometries.
FAQ
Q1:Is this enclosure suitable for 1P52S Module energy storage systems only?

A1:Yes, this is custom-made for the 1P52 module. Of course, the hole positions, crossbeams, brackets, and dimensions can all be adjusted.

Q2:What else can we offer?

A2:The box body and related products such as top cover ,end plate and pipelines are available.

Q3:MOQ

A3In fact, there is no (MOQ). Customized samples can also be provided.

Q4:What technical capabilities do we have?

A4:Full-process customized design,Cross-component design collaboration,Desin optimization & simulation

Q5:General delivery time

A5:The sample stage: 40 -45 days.Mass production stage: 35 days

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