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High Speed Ladder Edge Cable Tray Roll Forming Machine With Servo Feeding And Hydraulic Shearing

Categories Cable Tray Roll Forming Machine
Brand Name: METALIGN
Model Number: CT
Certification: CE,ISO,etc
Place of Origin: CHINA
MOQ: 1 set
Price: Based on customization.
Payment Terms: L/C,T/T
Supply Ability: 30 sets per month
Delivery Time: 30 days
Packaging Details: Industrial plastic film wrapping, secured with steel wire.
Product name: Durable Galvanized Steel Ladder Edge Tray Roll Former with Precision Punching and Cutting
Profile: Cable tray
Key words: Chain Drive/Hydraulic Cutting/Servo Feeder/ Roll Forming Machine/Chain Drive
Application: Electrical wiring / Cable management / Industrial construction / Data centers / Communication infrastructures
Material type: Cold Rolled Steel
Material thickness: 0.7-2.5mm
Main motor power: 11Kw*2
Forming stations: 14
Driving system: Gearbox
Frame structure: Cast iron
Production speed: 20m/min (Excluding punching and cutting time)
Machine condition: Brand new
Shaft diameter: 70mm
Shaft material: #45 steel quenched 55-60℃
Roller material: High grade #45 steel , surface with hard chrome
Display language: English/Spanish/Russian/French,etc, customizable
Control technique: PLC+Touch Screen
Delivery time: 30 days
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High Speed Ladder Edge Cable Tray Roll Forming Machine With Servo Feeding And Hydraulic Shearing

High-Speed Ladder Edge Cable Tray Roll Forming Machine With Servo Feeding And Hydraulic Shearing


These introductions refer only to the production line and configuration shown in the main image. Each machine is custom-built. Metalign welcomes your inquiry and provides the right production line—forming metal into profiles aligned to your needs.

1. Production Line Overview

  • This production line is designed for manufacturers of ladder edge cable trays, primarily in industries such as electrical infrastructure, telecommunications, and industrial construction. It offers high-speed production, precision forming, and versatility, making it ideal for companies requiring consistent, high-quality metal tray profiles.

2. Profile Description

  • This profile is made from galvanized steel, with a thickness ranging from 1.5mm to 3mm. It is characterized by a ladder edge design, ensuring high strength and durability for cable management. The profile is widely used in industrial and commercial environments for routing electrical cables, and is highly resistant to corrosion.

3. Production Process

  • Decoiler → Leveler → Servo Feeder → Punching Press → Guide → Roll Former → Straightener → Hydraulic Cutter
  • The production starts with the decoiler unwinding the steel coil, followed by leveling and precise feeding via a servo system. The punching press creates mounting holes, and the guide ensures accurate material alignment. The roll former shapes the material, and the straightener corrects any bends before the hydraulic cutter trims the profile to the desired length.

4. Technical Parameters

MachineAnalysis
DecoilerUnwinds steel coils automatically for efficient feeding. Ideal for 1.5-3mm thickness steel.
Leveling MachineEnsures flatness of steel, preventing deformation during forming.
Servo FeederProvides precise control of material feeding, minimizing errors and ensuring exact dimensions.
Punching PressPre-punches mounting holes with high accuracy, reducing later process steps.
GuideAligns the material for uniform feeding and consistent profile shaping.
Roll FormerForms the ladder edge profile with high precision, using a 14-station gearbox-driven design.
StraightenerCorrects any minor material bending, ensuring a straight profile before cutting.
Hydraulic CutterCuts the profiles to the required length with precision and minimal material waste.

5. Key Focus

  • High Precision: Ensures exact hole punching and profile dimensions.
  • Automated Feeding: Servo-driven feed system guarantees accuracy and consistency in material input.
  • Efficient Cutting: Hydraulic cutter delivers precise, clean cuts for optimized production.

6. Production Line Components

Machine NameQuantity
Decoiler1 set
Leveling Machine1 set
Servo Feeder1 set
Punching Press1 set
Guide1 set
Roll Former1 set
Straightener1 set
Hydraulic Cutter1 set
PLC Cabinet1 set
Hydraulic Station1 set
Out Table2 sets

7. Customization Options

  • We offer custom configurations for the ladder edge profile production line, including adjustments to the number of forming stations, custom punching designs, and specific roll forming adjustments to suit your unique product dimensions and materials. Additionally, we can tailor the decoiler, leveling machine, and cutter specifications for specific steel types or thicknesses.
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