High Speed Vial Filling Line For Serum Controls And Calibrators

High Speed Vial Filling Line For Serum Controls And Calibrators

High Speed Vial Filling Capping And Labeling Machine for diagnostic reagents

1. Brief introduction.

• This filling production line was designed by our own company with bottle feeding turntable, argon filling,serum filling, plugging, inline sampling and rejecting, freeze dry tray table, capping,labeling, printing batch number etc. This filling line stable running speed is 150~250bottles/min. It is specially designed for 5~20ml bottles.

2. Working process

2.1. Bottle feeding turntable.

• Put the bottles into the turntable, and the bottles will be transported to the filling plugging and capping machine automatically.

2.2. Filling plugging machine.

• When the bottles come to the star wheel, the machine will start follow-up filling process(filling argon(10 heads) and liquid(10 heads)). After filling there are plugging machine(18 heads) which can finish both full plugging and semi-plugging process, which ensures freeze dry and non-freeze dry products finished by one line.

2.3. Capping machine.

• The machine is rotary type capping machine with 16 capping heads. We use our latest technology of magnetic induction torque limiter to adjust torque force to ensure proper capping. The stable running speed is 200~ 250pcs/min.

2.4. Labeling machine.

• After filling plugging and capping machine, the bottles will be delivered to vertical type round bottle labeling machine, which will finish sticker labeling. (printing the batch number, production date, expiration date etc. is for your optional)

3. Technical features

3.1. Filling plugging machine

3.1.1. Features.

l The operational interface is LCD touchscreen, and whole machine is controlled by PLC.

l The operational mode is composed of production mode and jogging mode (for testing).

l All the product material contact parts comply with the latest GMP standard.

l Adopt rotary type continuously follow-up filling method, which has high accuracy, fast speed, compact structure, convenient operation and maintenance.

l This equipment has the same driving force for bottle feed in screw, bottle feed in astrolabe, working astrolabe, bottle output astrolabe and plugging turret and plugging head, which ensure no bottle stuck, and the whole equipment finish taking the plug, semi-plugging or full-plugging and other mechanical movements precisely with fixed parameters. The whole working process running in step, stably and reliably.

l The unique design overload protecting mechanism of bottle input screw will automatically close down the machine while the bottles get stuck while coming in the screw and astrolabe, which will effectively avoid damage of equipment and operators.

l Unique design plugging heads structure ensures no damage of plugs.

l No bottles no taking and plugging.

l Inline sampling and check and reject bottles without plugs.

l The equipment has running monitoring function. There are running conditions of key parts displaying on the touchscreen, which makes the operator a clear understanding of machine working, and good for operating and maintenance.

l When the machine runs abnormally, it will alarm not only with sound and light, but also displaying on the touchscreen the alarming parts and causes.

l Most of the parts adopts SUS 304, aluminum alloy, material contact part adopt SUS 316L, which complies with GMP standards of pharmaceutical area and other industries.

l The whole machine in accordance European standard.

3.1.2. Parameters

3.1.3. Main configuration:

3.2. Screw capping machine.

PW-HX16 sixteen heads capping machine is mainly applied to pharmaceutical and IVD industry. It can automatically finish bottle inputting, cap feeding, cap screwing and bottle outputting for different specs of PET or glass bottles. This machine adopt advanced and reliable frequency converter to change speed, PLC controlling and HMI. Structurally, it adopts planet alike revolution for astrolabe, rotation for capping heads. 16 capping heads will screw tightly the cap while running. It adopts pneumatic or electromagnetic clutch method to clamp and screw the cap; this is an advanced capping equipment which had compact design, stable transmission and performance, convenient repairing. The machine movements was finished by single maim motor, which is convenient for frequency control of the whole machine. Through main engine frequency control and conveyor non-polar speed control, different production requirement of different specs would be satisfied. This machine adopts fiber optic sensor(FOS), which has small structure and will alarm and halt while meeting errors and displaying on touchscreen, protecting the machine and ensuring the product quality.

3.3.1. Features.

• Standard operating menu is colorful 7 inches touchscreen, and the whole machine controlled by PLC.
• Operating mode: production mode and testing jogging mode.
• This machine will never stuck the bottles, as bottles input screw rod, bottles input astrolabe, working astrolabe, bottles output astrolabe, capping gyrotraverse mechanism, and capping heads all driven by one drive, which ensures the whole machine capping according to fixed parameters, accurately taking the cap, capping and other mechanical movements. The whole process in step, stable and reliable, which ensures 100% no falling down caps.
• Unique design bottle input screw rod overloading protecting mechanism will make the machine close down if stuck or overloading, which will avoid damage to machine and operators.
• The torque force of capping is adjustable, stable, reliable, avoiding low capping rate and damaging caps of traditional capping method--putting on cap directly.
• Original creation of planar cam bottle fixing mechanism, torque force limiter in the capping mechanism, press capping buffering mechanism and customized pneumatic‘clamping’ mechanism contacting large area with caps, ensuring capping heads and bottles caps will have no relative movements, which makes for stable capping, and good quality.
• No bottles no taking caps and no bottles no capping.
• Automatic reject bottles or alarming and closing down function if bottles with no caps or loose caps(optional function), on line rejecting rate is 100%.
• It has a function of monitoring while machine running. There will be showing the running state of key parts of the machine, which makes the operator well know the running state of the machine, this will be good for operating and maintaining. If the machine met problems and alarming, there will be not only sound and light alarming, the operator will also see clearly in the HMI about the alarming places and causes.
• Intelligent and interlock controlling of up and down stream equipment.

3.3.2. Parameters

3.3.3. Main configuration:

Shanghai PERWIN Packing Machinery Co., Ltd. was founded in November 1999, and became a member of China Association for Pharmaceutical Equipment(CAPE), standing director unit of China Association of Laboratory Medicine Products and passed ISO9001：2008 international quality system certification in these years. PERWIN has been focusing on the R & D, manufacturing and sales of the Liquid Filling Production Line Equipment, Sticker Labeling Machine and induction sealer, which are widely used in fields of in vitro diagnostics (IVD) and pharmaceutical industries. As the main production site, PERWIN Science and Technology Co., Ltd was founded in January, 2011.

The extensive professional experience of the PERWIN technical team enables us to offer our customers unique solutions and cost-effective products, and to customize products according to their individual requirements.

PERWIN holds the service ideology of “Customer Priority”and provides customers with the most meticulous and considerable after-sell service. Our vision is to take "technology, innovation, integrity" as our business philosophy, and endeavor to make our products and services a reliable choice for customers to acquire wealth, that is to say, our happiness relies on customers’ satisfaction. PERWIN strives to be the most representative company in the fields of automatic production lines equipment in domestic and international market of diagnostic reagents, pharmaceutical industries and gradually become an important and influencial brand in the world.