Strip Steel Color Coating Line Machine Laminating Printing Two Three Coating Two Baking

strip steel color coating line machine laminating printing embossing one coating two three coating two baking

Color coated plate normally refers to the product of cold rolled or galvanized plate, whose surface is pretreated (degreased,phosphated or passivated), then coated (or roller coated) a layer of coating tobe dried up.

Because of the high intensity, high corrosion resistance, easy machiningperformance and rich color options etc., color coated plate is widelyapplicable to the civil construction, communication, light industries, homeappliance and automobile industries and so on, particularly the civilconstruction industry, plants, re-locatable houses, doors and windows haveconsiderable demands of the plate.Printingand laminating line derived from color coating line can produce all kinds ofcolors and decorative pattern of color steel plates with wood grain, leathergrain, marble etc., which has wider application and higher added value. Theseplates have been widely used in both inside and outside decoration of thehousehold appliances and construction industry, especially in places of high fireprevention requirements like hotels, restaurants, cinemas and theatres, largevenues and ships etc, and printed coated steel plate has become the firstchoice.

Process Flow

Main equipments according to processflow in turn are as follows:

Manually loading → entry skid → coil loading trolley I# & II# → pay off reel I# & II# → decoiling pinch rollI# & II# → transverse shearer I# & II# → join pinch roll → welder →riveter → roller leveler → tension bridle roll I# → entry accumulator → CPC double-roller centering machine I# → tension bridle roll II# → pre-degreasing →degreasing → washing I# → washing II# → purified water washing → hot air blowing device → chemical coating machine → chemical coating drying furnace →cold air blowing device → CPC double-roller centering machine II# → tension machine III# → base coating roller coater → base coating leveling chamber →base coating curing furnace → cold air blowing device → base coating forced cooling chamber → squeezing centering machine → hot air blowing device → tensionbridle roll IV# → CPC single roller centering machine I# → finishing coatingroller coater I# → finishing coating roller coater II# → leveling chamber → finishingcoating curing furnace → cold air blowing device → finishing coating forced cooling chamber → squeezing centering machine → hot air blowing device → tensionbridle roll V# → CPC double-roller centering machine III# → three color printing unit →printing thermal curing systemtensionbridle roll VI# → finishing roller coater → finishingleveling chamber → finishing curing furnace → hot laminating machine →finishing forced cooling chamber → squeezing centering machine → hot airblowing device → tension bridle roll VII# → cold laminating machine → exit accumulator→ CPC double-roller centering machine IV# → tension bridle roll VIII# → pinch shearer → exit pinch roll I# & II# → recoiler I# & II# (EPC) → coilunloading trolley I# & II# → auxiliary recoiler I# & II# → exit skid →manually unloading

Technical Parameters

Material: galvanized steel strip or common steel steel strip

Line speed: whole line speed 40-150m/min

End product weight: 3,500-15,000kg/coil

Outer Dia. of coil: φ900-1,800mm

Inner Dia. of coil: φ508/φ610mm

Thickness of steel strip: 0.2-1.2mm

Width of steel strip: 600-1,250mm

Energy: produce gas/natural gas/blast furnace gas,steam and electricity

Thickness of color plate: thickness of the frontsingle layer dry film can be adjusted between 10-20μm

thickness of the reverse single layer dry film can beadjusted between 5-10μm

Color plate quality: comply with the requirement ofnational standard GB/T12754-2006

Coiling staggered layer: one side≤1.0 mm

Beijing JJRS Technology Development Co.,Ltd. registered in national high-tech park - Beijing Economic and Technological Development Zone, is a high-tech enterprise specialized in a complete set of metallurgical equipments for metal surface coating and steel strip intensive processing, its technology integrates machinery, optics, electricity and hydraulic pressure together. 

JJRS is professional on turn-key projects from general planning, designing to manufacturing, installing, commissioning and service. Besides, its business also covers the designing, manufacturing of single equipment, and automatic control system of engineering projects.

JJRS has passed ISO9001 quality management system certification, ISO14000 enviromental management system certification and GB/T28001 occupational health safety management system certification.

JJRS is committed to technology innovation and continuous process improvement of the metallurgical equipment, has achieved a number of scientific research achievements in energy conservation, waste recycling, etc. JJRS has obtained numbers of national patents and won a good reputation from customers both in China and abroad.

Bearing philosophy of advanced technology, professional team, customers first and perfect service in mind, JJRS gathers excellent technology research team and highly qulified management personnel together, the company has perfect management systerm, powerful engineering design and complete project capability by virtue of exquisite technology and scientific management.